ENERGY SAVINGS KIT
REFORM YOUR MACHINE AND START SAVING NOW
One of our most successful technologies is the itoSave system, developed together with our partner Inovance, one of the most important companies in the Asian region, manufacturer of prime quality products in the servomotor field. The itoSave system is mainly designed for retrofitting of machines already present in the market, specially big machines, since they have bigger motors and higher consumption, therefore resulting more spectacular and faster amortizations.
We are working on extensive deployments for renowned companies such as Reydel Automotive, TRW, Bitron, Coraplax, Contenur, Plasticos Urteta, and so on, achieving energy savings between 40% and 75%, depending on the original hydraulic system installed on the machine,
INJECTION MOULDING MACHINES AND MOULDS
SOLUTIONS FOR THE PLASTICS INDUSTRY
Our work on Engineering and Development is focused on the plastics injection sector and its multiple fields, designing plastic parts, moulds to shape them, machines to inject them and all the necessary peripherals to handle any extra manipulation, keeping always in mind both the energetic and the economical costs of the systems, adapting and balancing them to achieve an ideal amortization. We develop a complete turnkey system, with the commitment to satisfy the settled requirements on quality, production and costs.
Spare parts and software updates guaranteed for life and under contract!
ELECTRONIC CONTROLLER SYSTEMS
MAXIMUM PRECISION AND THE MOST INTUITIVE INTERFACE
Itoplas has developed an i4000 controller, with more than 800 units working on IMM (Injection Moulding Machines) at present in the market. Currently on the latest stages of development, the ito5000 system brings in new technology, allowing the user to connect to the machine through a laptop, tablet, smartphone, or any other device with support for a browser, in addition to the standard mode (15,6" touchscreen).
We develop our software and hardware to behave like a single, big project, each part working in perfect synchronism to each other.
PVC INJECTION WITHOUT SPRUE
INCREASE YOUR PRODUCTIVITY
The itoGate patented system, for PVC fitting, allows injection of PVC parts, its release and ejection without sprue, avoiding the necessary post-processing always associated with this sort of pieces, achieving a quality control and efficiency of 100%. This also avoids flashing problems and the chance of weakening the part around the gate.
Hemos desarrollado máquinas para inyección de las piezas de fitting (figura T) de diámetro 400mm para nuestros clientes como Coraplax, una empresa puntera en el sector.
Spanish engineering company, Itoplas, has developed a product known as the itoSave Kit, which promises to massively decrease the energy required by injection moulding machines, providing cost savings, amongst other benefits. BP&R spoke to Itoplas' General Programme Manager, Edgar Berengena, about the itoSave technology, and how it can benefit moulders.
Itoplas, an established Spanish owned company, is collaborating with IMM Projects UK for the distribution of Itoplas’ solutions and projects within the UK’s plastic industry and surrounding areas.
Other benefits are described as including reduced maintenance stops, increased manufacturing stability and increased life of all parts of the hydraulic system of the machine.
Developed by Barcelona-headquartered Itoplas, the itoSave kit replaces motors and traditional hydraulic pumps in already operational machines with servomotors and new hydraulic pumps, said to be more efficient.