UP TO 80% ENERGY SAVINGS
AN INCREASE IN STABILITY
The itoSave servomotor kit achieves better performance on your machine by replacing motors and traditional hydraulic pumps with high range servomotors and more efficient hydraulic pumps. This grants a number of very important benefits, including a higher torque, a variety of control modes and unsurpassable working efficiency. Itoplas’ itoSave kit ensures stable cycles on the injection moulding machine and energy savings up to 80%.
TAILORED SERVOMOTOR KITS
ENERGETIC STUDY WITH NO COMPROMISE
The team at Itoplas Engineering makes a preliminary study of your machine before proceeding with the adaptation of the system. This allows us to determine the driver and servomotor model best suited to meet with your requirements. To be able to precisely determine the energy savings that will be obtained after assembly, the engineers at Itoplas conduct this study with no compromise before each kits installation.
A DECREASE IN CONSUMPTION
AN INCREASE IN PRODUCTIVITY
High energy saving ratings are but one of the many benefits obtained by machines working with an itoSave kit assembled. Thanks to the use of itoSave, the pressure and oil flow control are controlled in close ring, without the need for proportional valves. This ensures that when the hydraulic oil is at different temperatures, the cycle’s velocities will stay the same, resulting in stable machines with constant cycles.
Itoplas Engineering makes a preliminary study previously to the adaptation of the itoSave system for your press, blowing machine, injection moulding machine, extrusion press or any other machine equipped with hydraulic pumps and proportionals. This study determines the driver and servomotor model best suited for your production requirements. We reduce the energy consumption, both active and reactive, by removing from the machine the electrical motors, pumps and hydraulic pressure blocks and pumps with proportionals.
REMOVAL OF THE PROPORTIONALS
The itoSave servomotor system controls pressure and oil flow in close ring, without the need for proportional valves for its regulation. In addition, this ensures that when the hydraulic oil is at different temperatures, the cycle’s velocities will stay the same, resulting in stable machines with constant cycles and increasing quality control.
LESSER OIL DEGRADATION
The itoSave technology uses only the necessary oil for each movement. One of the direct advantages of this optimization is the reduction of maintenance costs, since the lifespan for the oil, filters and hydraulic elements is extended. Cylinder gaskets and seals are some of the other elements that suffer a lesser wear.
REDUCED WATER CONSUMPTION
The itoSave servomotors have the advantage of heating less the hydraulic oil, and as a direct consequence, there is a reduction in water consumption and savings in heat energy.
LESS AMBIENT NOISE
The servomotors incorporated by Itoplas in its itoSave kits have a low noise level. Even when the machine is working at full load, the itoSave dynamic components never exceed 75db.
INCREASE IN PRODUCTIVITY
High torque, a variety in control modes and high efficiency are some of the advantages provided by Itoplas Energy Saving Servomotor Kit to get stable machines with repetitive cycles.
For Itoplas Engineering it is equally important to ensure and increase the stability of the machine on all its working stages than to achieve maximum energy savings, especially because thanks to that the system stands out from other alternatives such as frequency / velocity converters.